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PSC Electronics is IS0 9001:2015 Compliant
North American franchised electronics component distributor
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Cable and Harness Assembly

Cable & Harness Assembly

PSC ELECTRONICS is your source for all your cable assembly requirements. We offer quick turnaround for your low volume and prototype requirements at our West Coast Factory located in Santa Clara. Our Offshore partners in Taiwan and China offer the lowest cost solution for your high volume requirements. We offer “The Proto to Production Solution”

Domestic Assembly Factory

Domestic West Coast Cable Assembly Factories

We are a Hirose Value Added Reseller

Please take a tour of our Onshore U.L., C.S.A. Certified Cable shop. We strictly follow IPC Standards and 100% Test all cables for Electrical Continuity and Pin Assignment.

We are proud to be Certified by Hirose as a Hirose Cable Assembly Manufacturer.

View Cable gallery
Quality

PSC Electronics Commitment To Quality

“PSC Electronics is committed to providing electronic components and manufacturing custom cable assemblies that meet or exceed customer requirements.  PSC Electronics will achieve superior quality through continual improvement in our internal processes and customer service.”

PSC Electronics  ISO 9001 Quality Management System Model

psc-quality-management-system-model

PSC Electronics Quality Process Map

psc-quality-management

Detailed Work Instructions

In order to insure repeatability from build to build PSC Electronics will create detailed work instructions for complex or inadequately documented cables. See example

Tool Calibration

All tooling used in manufacturing is calibrated at specified intervals. Each tool is tested by actual measurement of crimp height and pull test results. All measurements are recorded and the record is filed and kept for later review.

An example of the tool calibration form: View Tool Calibration Form

Crimp Testing

To insure proper crimps for each build, a test run is completed to verify that the tool is in spec and that the wire and the contact are within manufactures spec. This is done before the kit is released to production.

An example of the crimp test form: View Test Report

100% CABLE TESTING

All cables 100% tested before leaving the factory.

PSC ELECTRONICS uses the Cirris Systems CR Easy Wire Tester*

The Cirris CR allows up to 32,000 test points, resistance threshold can be set from 0.1 Ohm to 500k Ohm. The CR tests resistors, diodes and capacitors. It will test in process and at final QC.

The Cirris CR “learns” from a “golden” cable and stores each cables characteristic by a unique filename. Operators are alerted to cable pass/fail status by audible tone and Pass (Green) and Fail (Red) notifications on their PC’s when performing tests.

Each cable tested receives it’s own individual test report (example attached “Cirris Test Report”). Cables can be serialized and hard and soft copies of test results are available upon shipment or archived.

*testing with the Cirris CR requires availability of the cables mating connector(s) to interface with the tester. If the mating connector is not available a point-to-point test will be performed.

PSC Electronics Manufacturing Method:

PSC Electronics Manufacturing Method:

Hand Crimp Tools

Hand Crimp Tools

  • 3M TR-482
  • 3M TR-485
  • AMP 1276652-1
  • AMP 189509-1
  • AMP 234171-1
  • AMP 49935
  • AMP 525651-1
  • AMP 539635-1
  • AMP 539635-1
  • AMP 58074-1
  • AMP 58078-3
  • AMP 58517-3
  • AMP 59239-4
  • AMP 59824-1
  • AMP 680195-3
  • AMP 90067-5
  • AMP 90124-2
  • AMP 90277-1
  • AMP 90296-2
  • AMP 91501-1
  • AMP 91503-1
  • AMP 91515-1
  • AMP 91518-1
  • AMP 91519-1
  • AMP 91537-1
  • AMP 91549-1
  • AMP 91559-1
  • AMP SDE SA 9-1478240
  • CONNEX 47-10230
  • DELPHI 08913440
  • DELPHI 6285847
  • DMC M225201/1-01
  • FCI HT-7073
  • HRS HT302/DF19S
  • HRS HT302-DF19
  • HRS HT302-DF57-2830HC
  • HRS HT305/DF57-2830HC
  • HRS HTDF14-2628/CR-HT
  • JAE CT150-4C-FIA
  • JAE CT150-4C-FIR
  • JAE CT150-4C-FIX
  • JST WC-930
  • METHODE HC1001
  • MOLEX 11-01-0185
  • MOLEX 11-01-0194
  • MOLEX 11-01-0197
  • MOLEX 11-01-0204
  • MOLEX 43811-1600
  • MOLEX 63811-0200
  • MOLEX 63811-0300
  • MOLEX 63811-0800
  • MOLEX 63811-1600
  • MOLEX 63811-2800
  • MOLEX 63811-5000
  • MOLEX 63811-6500
  • MOLEX 63811-7400
  • MOLEX 63811-7500
  • MOLEX 63811-8200
  • MOLEX 63811-8800
  • MOLEX 63819-0000
  • MOLEX 63819-0500
  • MOLEX 63819-0800
  • MOLEX 63819-0900
  • MOLEX 63819-1200
  • MOLEX 63819-1500
  • MOLEX 63819-4300
  • MOLEX 63819-9000
  • MOLEX 63823-9900
  • MOLEX 64001-0100
  • MOLEX 64001-0400
  • MOLEX 64001-3900
  • MOLEX 91503-1
  • MOLEX HTR-7176
  • MOLEX JHTR-5904
  • PANDUIT CT-1002
  • PANDUIT CT-1500
  • PANDUIT CT-1525
  • PANDUIT CT-1550
  • PANDUIT CT-300-1
  • WEIDMULLER PZ6 HEX 901365
  • XCELITE ECP000
Applicators

Applicators

  • AP AP105-DF11-2428S
  • AP AP105-DF14-2628S
  • AP AP105-DF57-2830S
  • AP AP105-FX15-2830
  • AP AP105-FX15-3032
  • AP JST DS SEH001-06/MKS-L
  • AP JST DS SHF001-06/MKS-L
  • AP JST DS SPH001-05/MKS-L
  • AP JST DS SPHD002-05/MKS-L-10
  • AP JST DS SXH001-06/MKS-L
  • AP JST MKS-L SPUD002
  • AP MOLEX 63900-2000
  • AP MOLEX 63900-2800
  • AP MOLEX 63900-3500
  • AP MOLEX 63900-3700
  • AP MOLEX 63900-4500
  • AP MOLEX 63900-5200
Presses

Presses

  • AMP KPRESS
  • Hirose CM-105

Factory Gallery

Offshore High Volume Cable Partner


Factory

Central Component Manufacturing, a Key Joy Company, is our ISO Certified Volume Cable Partner in Taiwan. CCM offers custom over-molding with your company logo and color! CCM is vertically integrated and has custom connector manufacturing capabilities.

Quick Links

Cable & Harness Assembly

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Shop with PSC

Request Cable & Harness Assembly Quote
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Request PSC Electronics Product Samples

PSC Electronics Capabilities

  • Hirose, JST, JAE Assemblies
  • USB 3.0
  • Power cord modification
  • Fan Cable Modification
  • Flat Cable Assemblies
  • Fine Pitch Assemblies
  • Medical Cable Assemblies
  • HDMI Cable Assemblies
  • Custom Wound Transformers
  • Micro-coax, RF Assemblies
  • LED Assemblies
  • Ethernet Cable Assemblies
  • Custom Over-molds
  • Fiber-Optic Patch Cords
  • Fiber-Optic Splitters
  • Fiber-Optic MTP Cables
  • Fiber-Optic OM3/OM4 Cables
  • Custom Overmolding w/3D Printing for Prototyping Available

About PSC Electronics

PSC Electronics is an authorized ISO 9001:2015-compliant Quality Management System (QMS) stocking distributor of magnetic, interconnect, electro-mechanical, and passive components. Founded in 1985, PSC now has two sales offices in addition to our corporate sales office & warehouse in Silicon Valley serving the U.S.
 

Conflict Minerals Statement

PSC Quote Requests

Request Cable & Harness Assembly Quote
Request Electronic Component Quote
Request Samples

News, Products & More

  • PR684Mill-Max Introduces .050” (1,27 mm) Pitch Solder Cup Headers & SocketsMarch 26, 2018 - 6:26 pm
  • PR673Mill-Max Offers Swage Mount PCB Pins for Interconnect ApplicationsJune 15, 2017 - 6:48 pm
  • VCC Launches IP67 Harsh Environment LED Panel Mount Indicator with Unique Low-profile Optical LensVCC Launches IP67 Harsh Environment LED Panel Mount Indicator with Unique Low-profile Optical LensApril 6, 2017 - 8:41 pm

IS0 9001:2015 Certified

iso-certified

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