PSC Electronics Commitment To Quality

“PSC Electronics is committed to providing electronic components and manufacturing custom cable assemblies that meet or exceed customer requirements.  PSC Electronics will achieve superior quality through continual improvement in our internal processes and customer service.”

PSC Electronics  ISO 9001 Quality Management System Model

PSC Electronics Quality Process Map

Detailed Work Instructions

In order to insure repeatability from build to build PSC Electronics will create detailed work instructions for complex or inadequately documented cables. See example

Tool Calibration

All tooling used in manufacturing is calibrated at specified intervals. Each tool is tested by actual measurement of crimp height and pull test results. All measurements are recorded and the record is filed and kept for later review.

An example of the tool calibration form: View Tool Calibration Form

Crimp Testing

To insure proper crimps for each build, a test run is completed to verify that the tool is in spec and that the wire and the contact are within manufactures spec. This is done before the kit is released to production.

An example of the crimp test form: View Test Report

100% CABLE TESTING

All cables 100% tested before leaving the factory.

PSC ELECTRONICS uses the Cirris Systems CR Easy Wire Tester*

The Cirris CR allows up to 32,000 test points, resistance threshold can be set from 0.1 Ohm to 500k Ohm. The CR tests resistors, diodes and capacitors. It will test in process and at final QC.

The Cirris CR “learns” from a “golden” cable and stores each cables characteristic by a unique filename. Operators are alerted to cable pass/fail status by audible tone and Pass (Green) and Fail (Red) notifications on their PC’s when performing tests.

Each cable tested receives it’s own individual test report (example attached “Cirris Test Report”). Cables can be serialized and hard and soft copies of test results are available upon shipment or archived.

*testing with the Cirris CR requires availability of the cables mating connector(s) to interface with the tester. If the mating connector is not available a point-to-point test will be performed.

Hand Crimp Tools

• 3M TR-482
• 3M TR-485
• AMP 1276652-1
• AMP 189509-1
• AMP 234171-1
• AMP 49935
• AMP 525651-1
• AMP 539635-1
• AMP 539635-1
• AMP 58074-1
• AMP 58078-3
• AMP 58517-3
• AMP 59239-4
• AMP 59824-1
• AMP 680195-3
• AMP 90067-5
• AMP 90124-2
• AMP 90277-1
• AMP 90296-2
• AMP 91501-1
• AMP 91503-1
• AMP 91515-1
• AMP 91518-1
• AMP 91519-1
• AMP 91537-1
• AMP 91549-1
• AMP 91559-1
• AMP SDE SA 9-1478240

• CONNEX 47-10230
• DELPHI 08913440
• DELPHI 6285847
• DMC M225201/1-01
• FCI HT-7073
• HRS HT302/DF19S
• HRS HT302-DF19
• HRS HT302-DF57-2830HC
• HRS HT305/DF57-2830HC
• HRS HTDF14-2628/CR-HT
• JAE CT150-4C-FIA
• JAE CT150-4C-FIR
• JAE CT150-4C-FIX
• JST WC-930
• METHODE HC1001
• MOLEX 11-01-0185
• MOLEX 11-01-0194
• MOLEX 11-01-0197
• MOLEX 11-01-0204
• MOLEX 43811-1600
• MOLEX 63811-0200
• MOLEX 63811-0300
• MOLEX 63811-0800
• MOLEX 63811-1600
• MOLEX 63811-2800
• MOLEX 63811-5000
• MOLEX 63811-6500
• MOLEX 63811-7400

• MOLEX 63811-7500
• MOLEX 63811-8200
• MOLEX 63811-8800
• MOLEX 63819-0000
• MOLEX 63819-0500
• MOLEX 63819-0800
• MOLEX 63819-0900
• MOLEX 63819-1200
• MOLEX 63819-1500
• MOLEX 63819-4300
• MOLEX 63819-9000
• MOLEX 63823-9900
• MOLEX 64001-0100
• MOLEX 64001-0400
• MOLEX 64001-3900
• MOLEX 91503-1
• MOLEX HTR-7176
• MOLEX JHTR-5904
• PANDUIT CT-1002
• PANDUIT CT-1500
• PANDUIT CT-1525
• PANDUIT CT-1550
• PANDUIT CT-300-1
• WEIDMULLER PZ6 HEX 901365
• XCELITE ECP000

Applicators

• AP AP105-DF11-2428S
• AP AP105-DF14-2628S
• AP AP105-DF57-2830S
• AP AP105-FX15-2830
• AP AP105-FX15-3032
• AP JST DS SEH001-06/MKS-L
• AP JST DS SHF001-06/MKS-L
• AP JST DS SPH001-05/MKS-L
• AP JST DS SPHD002-05/MKS-L-10

• AP JST DS SXH001-06/MKS-L
• AP JST MKS-L SPUD002
• AP MOLEX 63900-2000
• AP MOLEX 63900-2800
• AP MOLEX 63900-3500
• AP MOLEX 63900-3700
• AP MOLEX 63900-4500
• AP MOLEX 63900-5200

Presses

• AMP KPRESS
• Hirose CM-105